Zoo ZYTJX Series Hydraulic Rail Clamp

 

1. Series Overview & Core Function

Lub ZYTJX Series (Z=Rail, Y=Hydraulic, T=Clamping, J=Heavy-Duty, X=Anti-Slip) yog cais raws li ib tugkev nyab xeeb- tseem ceeb rail locking device, txawv ntawm tus qauv mus txawv tebchaws brakes. Nws lub luag haujlwm tseem ceeb yog tsim los rau kev tsheb ciav hlau -mounted machinery kev nyab xeeb:

Cua daj cua dub / cua xauv: Kev ruaj ntseg crane mus ncig teb chaws mechanisms tiv thaiv cua siab loads (txog 35 m / s) los tiv thaiv "rail taug kev" los yog lateral tipping - tseem ceeb rau sab nraum zoov chaw nres nkoj cranes raug typhoons los yog muaj zog gusts.

Static Rail tuav: Xauv machinery nyob rau hauv qhov chaw thaum tu, cargo loading / unloading, los yog fais fab tuag, kom ruaj ntseg txawm nyob rau hauv inclined rails (tsawg tshaj los yog sib npaug li 5 degree).

Seismic & Emergency Locking: Tsis siv neeg ua haujlwm thaum lub sijhawm seismic lossis cov cuab yeej siv tam sim ntawd ua rau txo qis kev txav ntawm crane thiab kev ntxhov siab.

Nrog clamping quab yuam xws li 50-300 kN thiab kev sib raug zoo nrog cov tsheb ciav hlau qhov loj (43-75 kg / m), cov koob tau ua kom zoo rau cov tsheb ciav hlau hnyav - mounted machinery (50-600 tons) hauv cov chaw nres nkoj, rail yards, thiab cov chaw tsim kho.

2. Txoj Cai Ua Haujlwm

ZYTJX Series ua haujlwm ntawm ahydraulic clamping txoj cai, siv hydraulic siab los tsav lub wedge - puab lub puab tsaig los yog kev sib txhuam blocks rau hauv kev sib cuag ncaj qha nrog lub rail web thiab lub taub hau. Nws lub voj voog ua haujlwm suav nrog peb lub xeev tseem ceeb:

2.1 1. Clamp Release (Ntawm Kev Mus Los)

Thaum lub crane xav tau txav mus los (mus ncig raws li kev sib tw), cov kev tswj hwm muab cov hydraulic siab (12-25 MPa) rau lub clamp hydraulic lub tog raj kheej.

Lub tog raj kheej pressurized retracts lub piston, rub lub clamping puab tsaig / blocks deb ntawm txoj kev tsheb ciav hlau. Qhov no tsim kom muaj kev tshem tawm (10-20mm) nruab nrab ntawm lub clamp thiab kev tsheb nqaj hlau, tso cai rau lub crane lub log kom yob ywj siab yam tsis muaj kev tiv thaiv.

2.2 2. Clamp Kev Koom Tes (Xauv / Kev Nyab Xeeb)

Active Xauv: Rau kev tiv thaiv cua daj cua dub los yog kev tuav zoo li qub, lub kaw lus tswj kom txo qis hydraulic siab. Internal rov springs (los yog lub siab nyem valve) thawb lub piston rau pem hauv ntej, tsav lub clamping puab tsaig / blocks tiv thaiv txoj kev tsheb nqaj hlau.

Force Amplification: Wedge- zoo li cov khoom sib xyaw (ua ke rau hauv lub puab tsaig) ua kom lub zog hydraulic / lub caij nplooj ntoo hlav los ntawm 3-5 zaug, ua kom muaj zog clamping siab (50-300 kN) kom tuav txoj hlua nruj. Kev sib txhuam ntawm lub clamp cov roj hmab / hlau pads thiab cov tsheb ciav hlau tiv thaiv slippage.

Tus kheej -Xov xwm tsim: Lub kaum sab xis (6℃-10 degree) ua kom lub clamp tseem koom nrog txawm tias hydraulic siab poob siab - sab nraud quab yuam (xws li cua) nce lub clamping quab yuam, txhim kho kev tiv thaiv - plam kev ntseeg.

2.3 3. Kev Koom Tes Thaum Muaj Xwm Ceev (Faults/Extreme Conditions)

Nyob rau hauv cov ntaub ntawv ntawm hydraulic system tsis ua hauj lwm, lub hwj chim poob, los yog cua ceev tshaj qhov kev nyab xeeb pib (kuaj los ntawm anemometers), lub clamp koom tam sim ntawd.

Backup accumulators (optional) los yog rov qab springs tsav lub puab tsaig / blocks rau hauv kev sib cuag nrog cov tsheb ciav hlau nyob rau hauv tsawg tshaj li los yog sib npaug zos rau 0.5 vib nas this, xauv lub crane los tiv thaiv kev khiav.

3. Core Structure & Cov Khoom Tseem Ceeb

ZYTJX Series nta lub zog, kev tsheb ciav hlau - hloov kho nrog plaub qhov tseem ceeb subsystems, optimized rau hnyav loads thiab hnyav ib puag ncig:

3.1 1. Hydraulic Actuation Unit (Power Core)

Siab -Hydraulic Lub tog raj kheej: Ib qho - ua yeeb yam lossis ob npaug - ua lub tog raj kheej (ua los ntawm 45 # steel) nrog FKM cov ntsaws ruaj ruaj, ntsuas rau 12-25 MPa. Nws converts hydraulic siab mus rau hauv linear quab yuam los tswj clamp tso tawm / kev koom tes.

Tswj Valve Block: Integrate solenoid li qub, nyem li qub, thiab kos li qub los tswj lub siab, tiv thaiv overloading, thiab pab kom ceev cov lus teb. Hnyav- cov qauv ua haujlwm suav nrog cov ntsuas ntsuas siab rau- lub sijhawm saib xyuas.

Hydraulic Accumulator (Yeem): Ib qho nitrogen-them accumulator uas khaws cia siab kom muaj kev sib koom tes thaum muaj xwm ceev txawm tias lub ntsiab hydraulic tsis ua haujlwm.

3.2 2. Rail Clamping Assembly (Gripping Core)

Clamping Puab tsaig / Blocks: Ob lub puab tsaig symmetrical (cam khwb cia hlau QT500) nrog cov ntaub qhwv tuaj yeem hloov tau. Cov ntaub qhwv yog ua los ntawm cov roj hmab- hlau sib xyaw (rau kev tiv thaiv- plam) lossis siab - lub zog alloy (rau hnav tsis kam), ua kom muaj kev sib txhuam coefficient (μ Ntau dua lossis sib npaug li 0.6) txawm nyob rau hauv cov ntaub ntub dej / plua plav.

Lub Mechanism: Precision-machined steel wedges (HRC 45–50) uas ua kom muaj zog clamping. Tus kheej- lub kaum sab xis xauv yog ntsuas los tiv thaiv kev slippage nyob rau hauv siab tshaj plaws tsim loads (xws li, 35 m / s cua).

Rail Compatibility: Adjustable lub puab tsaig sib nrug kom haum raws li tus qauv rail profiles (43 kg / m, 50 kg / m, 60 kg / m, 75 kg / m) thiab rail heights (140-190mm), tshem tawm qhov xav tau rau kev cai rail hloov.

3.3 3. Rov qab & Kev Nyab Xeeb Mechanism (Reliability Core)

High-Tsaug zog rov qab Springs: Manganese- steel compression springs (ib los yog ob lub clamp) uas ua rau tsis ua haujlwm -kev nyab xeeb kev sib koom tes thaum lub zog hydraulic tawm. Caij nplooj ntoos hlav preload yog adjustable kom phim rail thiab load yuav tsum.

Mechanical Lock (Yeem): Ib lub pawl-thiab-ratchet system uas ruaj lub puab tsaig clamping nyob rau hauv txoj hauj lwm koom rau ntev- lub sij hawm cia los yog tu, tiv thaiv tsis txhob tso tawm.

3.4 4. Kev Tiv Thaiv & Mounting Cheebtsam (Durability Core)

Huab cua-Resistant Vaj tse: Lub kaw lus steel lossis cam khwb cia hlau (IP65 tiv thaiv) uas tiv thaiv cov khoom sab hauv los ntawm nag, ntsev tsuag, plua plav, thiab khib nyiab- tseem ceeb rau qhov chaw nres nkoj thiab ntug hiav txwv ib puag ncig.

Anti-Corrosion Txheej: Txhua qhov hlau yog coated nrog epoxy resin (100-120μm thickness) los yog kub-dip galvanized los tiv thaiv dej ntsev corrosion (chaw nres nkoj) thiab tshuaj lom neeg raug (teb chaw lag luam).

Kev vibration-Damping Mounts: Roj hmab rho tawm ntawm lub clamp thiab crane ncej txo kev vibration hloov thaum crane mus ncig, tiv thaiv hydraulic Cheebtsam thiab ncua kev pab cuam lub neej.

4. Cov yam ntxwv tseem ceeb & qhov zoo

ZYTJX Series yog qhov txawv los ntawm nws txoj kev tsheb ciav hlau -kev tsim tshwj xeeb thiab siab heev- kev ntseeg tau, nrog cov txiaj ntsig tseem ceeb:

4.1 1. Siab Clamping Force & Anti-Slip Performance

Nrog clamping quab yuam mus txog 300 kN thiab kev sib txhuam pads (μ Ntau dua los yog sib npaug rau 0.6), lub clamp muab tshwj xeeb los tiv thaiv - plam tsis kam- kev ruaj ntseg cranes tiv thaiv cua ceev txog 35 m / s thiab tiv thaiv kev txav ntawm inclined rails (tsawg dua lossis sib npaug li 5 degree).

4.2 2. Tus kheej-Xauv & Ua tsis tiav- Kev ntseeg ruaj ntseg

Lub wedge mechanism tus kheej -locking tsim kom ntseeg tau tias lub clamp tseem koom nrog txawm tias hydraulic siab poob, tshem tawm kev cia siab rau lwm lub zog rau kev nyab xeeb. Qhov no ua raws li cov qauv kev ruaj ntseg crane nruj rau kev tiv thaiv cua daj cua dub.

4.3 3. Rail-Adaptive & Ntau yam

Adjustable lub puab tsaig sib nrug haum rau feem ntau cov qauv kev tsheb nqaj hlau (43-75 kg / m), ua rau nws sib xws nrog ntau yam kev tsheb ciav hlau - mounted machinery (chaw nres nkoj cranes, metro tsheb, rail yards). Tsis muaj kev hloov kho tsheb ciav hlau yuav tsum tau ua, txo cov nqi installation.

4.4 4. Hnyav- Ib puag ncig Durability

IP65 kev tiv thaiv thiab corrosion-cov txheej tiv thaiv ua kom muaj kev ruaj ntseg hauv cov tshuaj tsuag ntsev (chaw nres nkoj), plua plav (mining rail yards), thiab huab cua kub (-30℃txog 100 degree).

Hnav- cov ntaub thaiv kev sib txhuam tiv taus muaj lub neej ua haujlwm siab dua lossis sib npaug rau 15,000 teev ua haujlwm raws li kev siv ib txwm, txo cov zaus txij nkawm.

4.5 5. Teb ceev ceev & Kev koom ua ke yooj yim

Lub sij hawm sib koom tes thaum muaj xwm ceev Tsawg dua los yog sib npaug li 0.5 vib nas this ua kom ceev ceev xauv hauv qhov xwm txheej tseem ceeb (xws li cua daj cua dub).

Tau tshaj crane tswj systems (PLC, HMI) ntawm tus qauv hydraulic / hluav taws xob teeb liab, ua kom tsis siv neeg kev koom tes raws li cua ceev, seismic kev ua si, los yog tus neeg teb xov tooj input.

5. Cov ntawv thov ib txwm

ZYTJX Series yog lub hom phiaj- ua rau kev tsheb ciav hlau -mounted heavy machinery nyob rau hauv kev nyab xeeb- ib puag ncig tseem ceeb:

Chaw nres nkoj cranes: Roj Hmab-ntiv nplhaib gantry cranes (RTGs), rail-mounted gantry cranes (RMGs), thiab nkoj- mus rau- ntug dej hiav txwv (STS) crane mus ncig ua si- tiv thaiv typhoons thiab cua daj cua dub.

Rail-Mounted Construction Equipment: Choj cranes, overhead rail transporters, thiab tunnel boring machine (TBM) rail systems -locking when care and seismic events.

Metro & Railway Maintenance: Rail sib tsoo tsheb, taug qab kev soj ntsuam tsheb ciav hlau, thiab cov chaw kho tsheb metro -ua kom muaj kev ruaj ntseg thaum lub sij hawm khiav hauj lwm ntawm kev ua haujlwm siab.

Industrial Rail Yards: Heavy- lub luag haujlwm tsheb thauj mus los rau cov hlau coils, ntim khoom, lossis cov khoom siv mining- tiv thaiv kev txav ntawm cov tsheb ciav hlau thaum lub sijhawm thauj khoom / tshem tawm.

Cim npe nrov: zoo zytjx series hydraulic rail clamp, Tuam Tshoj, manufacturers, tsum, hoobkas, customized