Installation thiab Maintenance phau ntawv rau MW800-10000 Series Electromagnetic Nruas Nruas

MW800-10000 series electromagnetic nruas nres yog ib qho tseem ceeb braking tivthaiv rau hnyav machinery siv nyob rau hauv hoisting, metallurgy, mining thiab lwm yam lag luam.Standardized installation thiab tu tsis tu ncuaNws yog ib qho tseem ceeb los xyuas kom meej tias nws cov kev ua haujlwm braking, ncua kev pab cuam lub neej thiab tiv thaiv kev nyab xeeb kev sib tsoo. Txhua txoj haujlwm yuav tsum ua raws li cov cai tswj kev nyab xeeb ntawm cov cuab yeej siv. Cov khoom siv hluav taws xob yuav tsum raug txiav thiab kev tiv thaiv kev tiv thaiv kom raug.Nyob ua hauj lwm raug txwv nruj heev.

1. Pre-kev npaj kev teeb tsa

Txheeb xyuas cov khoom siv thiab cov khoom seemTxheeb xyuas cov khoom ntim khoom kom paub meej tiasnres lub cev, DT-800 electromagnet, nres hauv ob sab phlu, fasteners thiab installation accessoriesua tiav. Xyuas kom tseeb tias tus qauv yog MW800-10000 thiab paub meej tias tsis muaj kev puas tsuaj, deformation lossis tawg thaum lub sijhawm thauj mus los. Npaj cov cuab yeej tshwj xeeb xws li lub torque ciaj ntswj, qib ntsuj plig, ntsuas ntsuas, roj lubricating thiab cov cuab yeej tu.

Ntxuav qhov chaw installationUa tib zoo tshem cov roj, xeb, plua plav thiab cov khib nyiab los ntawm lub hauv paus mounting thiab qhov chaw ntawm lub nruas nres. Tshawb xyuas qhov khiav tawm thiab hnav ntawm lub nruas nres. Yog hais tias qhov tseem ceeb tshaj qhov tso cai txwv tau teev tseg los ntawm cov chaw tsim khoom, kho lossis hloov lub nruas nres ua ntej kom tsis txhob muaj kev cuam tshuam rau kev ua haujlwm ntawm braking.

Paub meej txog kev teeb tsa kev teeb tsaXyuas kom lub installation ib puag ncig ua tau raws li cov khoom yuav tsum tau: ambient kub xws li-25℃rau +50 degree, txheeb ze av noo tsawg dua los yog sib npaug li 90%, thiab qhov siab tsis tshaj 1000 meters. Lub hwj chim cable specifications yuav tsum tau raws li qhov ntsuas tsis tau ntawm tus nres, thiab ib tug txhim khu kev qha grounding ntaus ntawv yuav tsum tau muab. Rau kev tawg- cov ntaub ntawv pov thawj, ntxiv kev ua raws li kev tawg- cov ntaub ntawv pov thawj kev teeb tsa yuav tsum tau ua.

2. Cov txheej txheem kev teeb tsa tseem ceeb

2.1 Base Mounting thiab Kho

Hoist tus nres mus rau qhov preset installation txoj hauj lwm. Siv tus ntsuj plig qib los calibratelevelness thiab verticalityntawm tus nres, xyuas kom cov centerlines ntawm tus nres thiab lub nruas nres yog raws li nyob rau hauv kev tiv thaiv kom tsis txhob hnav tsis sib xws.

Ruaj ntseg ntawm lub hauv paus nres siv siab - lub zog bolts, nruj rau tus nqi torque teev nyob rau hauv cov khoom siv phau ntawv.Ib qho yooj yim bolts yuav tsum tsis txhob siv los hloov cov fasteners tshwj xeeb. Rov xyuas qhov nruj ntawm tag nrho cov bolts tom qab kev teeb tsa kom tsis txhob xoob thaum ua haujlwm.

Kho tus nres lub mounting txoj hauj lwm kom ua tau raws li kev sib cuag ntawm lub nres nres thiab lub nruas nres. Khaws qhov sib txawv ntawm ib qho - sab haum clearance nyob rau hauv qhov tso cai ntau teev los ntawm cov chaw tsim khoom.

2.2 Kev teeb tsa ntawm Electromagnet thiab Actuator

Nruab lub DT-800 electromagnet, ua kom cov tub ntxhais hlau txav tau yooj yim yam tsis muaj teeb meem. Siv cov roj tshwj xeeb rau cov pins sib txuas thiab cov kabmob sib koom ua ke kom lav kev ua haujlwm yooj yim.

Txuas lub rub pas nrig thiab lub caij nplooj ntoos hlav sib dhos ntawm lub tshuab hluav taws xob, thiab kho qhov preload ntawm tus nres springs. Caij nplooj ntoos hlav preload ncaj qha txiav txim lub braking torque thiabyuav tsum tau kho nruj me ntsis raws li phau ntawv tsis. Arbitrarily nce los yog txo lub preload yog nruj me ntsis txwv tsis pub.

Tig lub nruas nres manually txhawm rau txheeb xyuas qhov cuam tshuam ntawm tus nres caj npab, hauv ob sab phlu thiab lub nruas. Xyuas kom cov brake hauv ob sab phlu haum nruj rau lub nruas thaum de-energized, thiab tuaj yeem tso tawm thaum muaj zog.

2.3 Cov Hluav Taws Xob Hluav Taws Xob

Ua kom tiav cov khoom siv hluav taws xob sab saudthiab muab ib daim ntawv ceeb toom los tiv thaiv kev siv dag zog yuam kev.

Hlau raws li daim duab hluav taws xob schematic. Cais cov tswj circuits los ntawm lub ntsiab circuits, thiab fasten tag nrho cov hlau terminals ruaj ntseg kom tsis txhob xoob kev sib txuas thiab luv circuits. Rau kev tawg- cov qauv ua pov thawj nres, lub thawv sib txuas yuav tsum raug kaw kom zoo; tawg-cov pov thawj qhov chaw yuav tsum tsis txhob puas, thiab sealing gaskets yuav tsum tau zoo thiab tsis puas.

Ua kom tiav qhov kev sib txuas hauv av, kom ntseeg tau tias cov av tiv thaiv ua raws li cov cai ntawm kev nyab xeeb hluav taws xob. Tom qab xaim, siv lub multimeter los kuaj xyuas qhov txuas txuas ntxiv thiab kev tiv thaiv hluav taws xob. Rov qab fais fab tsuas yog tom qab lees tias txhua yam yog lawm.

2.4 Kev sim thiab sim ua haujlwm

Tsis muaj -load inching test: Siv lub zog luv luv los saib seb cov electromagnet koom thiab tso tawm kom zoo, seb lub caj npab nres txav synchronously, thiab seb puas muaj suab nrov txawv txav lossis cuam tshuam.

Clearance adjustment: Ntsuas qhovtso tawm clearance nruab nrab ntawm lub brake hauv ob sab phlu thiab lub nruas nressiv lub ntsuas ntsuas ntsuas. Qhov ntsuas tso tawm clearance rau MW800-10000 series yog 1.25 hli. Ib qho kev tshem tawm ntau dhau ua rau ncua sijhawm braking teb, thaum ib qho me me dhau los ua rau nres rub, overheating thiab nrawm hnav. Precisely kho qhov clearance ntawm kho bolts kom paub meej meej meej ntawm ob sab.

Load sim ua haujlwm: Siv cov ntsuas ntsuas maj mam txhawm rau ntsuas kev ua haujlwm ntawm braking. Xyuas seb lub braking torque puas ua tau raws li tus qauv, seb puas yog braking du, thiab seb puas muaj cov ntxhiab tsw txawv txawv lossis qhov kub tsis zoo. Tom qab ob peb qhov sib law liag khiav thiab kev pom zoo tias tag nrho cov khoom ua haujlwm zoo, tus nres tuaj yeem muab tso rau hauv kev ua haujlwm raug cai.

3. Cov Lus Qhia Txog Kev Kho Kom Zoo

Kev saib xyuas niaj hnub tsom rautshuaj xyuas, tu thiab zawm, thiab pom zoo ua ntej thiab tom qab txhua txoj haujlwm.

Kev soj ntsuam pom thiab ua haujlwmTshawb xyuas lub tsev nres tsheb thiab nres caj npab kom deformation lossis tawg. Kos lub thawv sib txuas thiab electromagnet rau dej los yog plua plav nkag. Saib xyuas lub suab nrov ua haujlwm; Kev sib koom tes thiab tso tawm ntawm tus nres yuav tsum tsis muaj cov suab nrov txawv txav lossis lub suab cuam tshuam.

Kev ua haujlwm huvSiv cov cua compressed qhuav los yog ib daim ntaub huv kom tshem cov plua plav thiab roj los ntawm qhov chaw nres tsheb, lub nruas nres thiab cov hlua nres.Kev ntxuav dej ncaj qha ntawm cov khoom siv hluav taws xob yog txwv nrujlos tiv thaiv luv luv Circuit Court thiab rwb thaiv tsev tsis ua hauj lwm.

Recheck Fasteners thiab ClearanceTshawb xyuas lub hauv paus bolts, electromagnet txuas bolts thiab tus pin txiv ntseej rau xoob, thiab ceev lawv mus rau qhov teev torque tam sim ntawd. Tshawb xyuas qhov nres tshem tawm txhua hnub. Hloov kho tam sim ntawd yog tias braking ncua lossis nce braking deb tshwm sim.

4. Teem sijhawm kho thiab kho dua tshiab Specifications

Nws raug pom zoo kom tsim ib qhotxhua lub lim tiam, txhua hli thiab txhua xyooKev npaj kho mob raws li kev siv cov khoom siv zaus thiab kev ua haujlwm ib puag ncig. Lub sijhawm txij nkawm yuav tsum luv luv rau qhov hnyav -lub luag haujlwm, siab - plua plav lossis siab - qhov chaw noo noo.

4.1 Kev tu txhua lub lim tiam

Rov xyuas qhov hnav khaub ncaws ntawm cov hlua khi thiab sau cov thickness hnav.

Tshawb xyuas cov ntsiab lus lubrication, thiab ntxiv roj rau cov pins thiab cov kabmob sib koom ua ke kom tswj tau qhov hloov pauv hloov pauv ntawm qhov chaw.

Tshawb xyuas cov hluav taws xob hluav taws xob rau cov txheej txheem rwb thaiv tsev puas, thiab tshuaj xyuas cov khoom siv hluav taws xob rau ablation lossis overheating.

4.2 Kev Kho Ib Hlis

Disassemble thiab tshuaj xyuas cov kab hauv kab nres: Yog tias cov hlua khi tau hnav rauhnav limit mark, los yog raug kev txom nyem los ntawm kev hnav tsis sib xws, tawg lossis delamination,lawv yuav tsum tau hloov raws li ib tug tiav set. Kev siv txuas ntxiv yog txwv tsis pub siv. Siv cov khoom qub nkaus xwb- sib npaug ntawm cov kab sib npaug ntawm tib qhov kev qhia tshwj xeeb kom ntseeg tau tias muaj kev sib txhuam coefficient thiab qhov ntev.

Tshawb xyuas lub nruas nres: Ntsuas qhov hnav thiab khiav tawm ntawm lub nruas qhov chaw ua haujlwm. Ua kev hloov kho lossis hloov pauv yog tias qhov tseem ceeb tshaj qhov txwv. Ntxuav grooves thiab roj paug ntawm lub nruas nto.

Ntsuas cov electromagnet: Ntsuas cov tub ntxhais mob stroke thiab attraction quab yuam, thiab tshuaj xyuas cov coil rwb thaiv tsev tsis kam. Kho lossis hloov lub electromagnet tam sim ntawd yog tias cov coil rwb thaiv tsev laus, core jamming los yog tsis txaus attraction quab yuam raug kuaj pom.

Tshawb xyuas cov nres nres: xyuas qhov deformation, tawg lossis elastic qaug zog. Hloov cov springs tam sim ntawd yog tias lawv tsis ua raws li cov txheej txheem, kom tsis txhob muaj lub zog braking tsis txaus.

4.3 Kev Txhim Kho Txhua Xyoo

Ua kom tiav lub nres nres, thiab ua qhov tsis yog - kuaj kev puas tsuaj thiab kev ntsuas kev ua haujlwm ntawm txhua qhov txav mus los, springs, pins thiab bearings.

Hloov tag nrho cov hnub nyoog seals thiab lubricating roj. Kho lossis hloov cov khoom siv kho tshuab nrog kev hnav ntau dhau.

Ua ib qho kev tshuaj xyuas tag nrho ntawm cov hluav taws xob, nrog rau cov circuits, coils thiab grounding systems, thiab ua qhov ntsuas qhov ntsuas hluav taws xob thiab rwb thaiv tsev.

Recalibrate lub nres clearance thiab caij nplooj ntoos hlav preload. Ua kom tiav tag nrho -txheej txheem tsis muaj- thauj khoom thiab thauj khoom kuaj, tshaj tawm tsab ntawv tshaj tawm, thiab khaws tag nrho cov ntaub ntawv.

5. Tej yam ua txhaum cai thiab kev daws teeb meem thaum muaj xwm ceev

Fault Phenomenon	Tej Yam Ua	Kev daws teeb meem
Nres nres, nres nres tsis txaus	Kev hnav hnyav ntawm cov hlua nres; caij nplooj ntoos hlav tsis ua hauj lwm; tsis tiav kev koom tes ntawm electromagnet; cov roj ntau dhau ntawm lub nruas nres	Hloov cov ntaub thaiv npog thiab cov springs; overhaul lub electromagnet; ntxuav cov roj paug ntawm lub nruas nres thiab kho qhov kev tshem tawm
Nres rub, txawv txav overheating	Kev tso tawm tsis txaus; electromagnet tso tawm tsis ua hauj lwm; jamming ntawm kev sib txuas pins	Kho qhov nres clearance; overhaul lub electromagnet coil thiab hlau core; lubricate thiab kho cov pins txuas
Cov suab nrov txawv txav thiab overheating thaum lub sij hawm sib koom nrog electromagnet	qias neeg los yog deformed core contact nto; luv Circuit Court los yog xoob txuas ntawm coil; txawv txav voltage	Ntxuav thiab kho cov tub ntxhais hlau; xyuas cov circuits thiab voltage, kho lossis hloov lub coil
Loose fasteners, cov khoom xa tawm	Bolt loosening tshwm sim los ntawm kev vibration; unqualified installation torque	Nres lub tshuab thiab zawm bolts, rov xyuas dua rau tus qauv torque, thiab nruab cov khoom siv tiv thaiv- xoob yog tias tsim nyog

6. Kev ceev faj txog kev nyab xeeb

Tag nrho cov installation, overhaul thiab txij nkawm yuav tsum tau ua los ntawmntawv pov thawj cov kws tshaj lij hluav taws xob thiab cov neeg ua haujlwm kho tshuab. Cov neeg ua haujlwm tsis raug tso cai raug txwv nruj los ntawm kev ua haujlwm ntawm cov khoom siv.

Covfais fab tuag, ntsuas hluav taws xob, ceeb toom tagging thiab xauvCov txheej txheem yuav tsum tau ua ua ntej kev saib xyuas, thiab tus thawj saib xyuas kev nyab xeeb yuav tsum raug xaiv.

Tsuas yogthawj lossis tus qauv- ua raws li qhov hloov pauvtuaj yeem siv rau kev hloov khoom seem. Cov khoom tsis yog-tus qauv raug txwv kom tsis txhob cuam tshuam kev ua haujlwm ntawm kev sib tsoo thiab tawg- pov thawj kev ua haujlwm (rau tawg- qauv pov thawj).

Tsim kom muaj kev saib xyuas thiab kho dua tshiab los sau cov ntaub ntawv kev teeb tsa thiab kev teeb tsa, lub sijhawm tu, hloov cov khoom seem, thiab cov ntsiab lus tsis raug, txhawm rau pab txhawb kev taug qab thiab kev kwv yees cov khoom siv.

Yog tias cov cuab yeej tsim kho qhov tsis raug lossis cov khoom tseem ceeb raug puas tsuaj loj, nres kev ua haujlwm tam sim ntawd, thiab hu rau cov chaw tsim khoom cov neeg ua haujlwm kho.

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