SBD-A-1600*30IRL Kev Nyab Xeeb Nres

 

 

1. Qauv txhais lus & Core Function

SBD-A-1600 × 30IRL tus qauv code ncaj qha cuam tshuam nws cov qauv tsim thiab kev taw qhia ua haujlwm, ua kom yooj yim rau cov khoom siv ceev sib xws:

Qauv Segment	Lub ntsiab lus
SBD	Safety Brake Design (ua tsis tau tejyam -kev nyab xeeb, caij nplooj ntoos hlav- hom)
A	Standard Series (ua kom zoo rau kev hnyav dav dav -cov haujlwm ua haujlwm)
1600	Tau tshaj nres disc txoj kab uas hla: 1600 hli (sib npaug torque thiab disc hnav)
30	Tau tshaj nres disc thickness: 30 hli (siab-lub zog, hnav-resistant)
I	Integrated Actuation (hydraulic lub tog raj kheej thiab caliper integrated tsim)
RL	Mounting orientation: Txoj cai-Sab laug dual- tau sib xws (kev txhim kho yooj yim)

Nws cov haujlwm tseem ceeb yog tsim los rau kev nyab xeeb- xwm txheej tseem ceeb:

Kev Ceev Xwm Ceev: Ceev ceev decelerating los yog nres machinery nyob rau hauv tsawg tshaj li los yog sib npaug zos rau 0.5 vib nas this nyob rau hauv rated load (xws li, hoist overspeed, conveyor blockage).

Static Load Holding: Kev ruaj ntseg cov khoom hnyav (piv txwv li, nqa ore, ntim) nyob rau hauv qhov chaw thaum lub sij hawm poob, txij nkawm, los yog hluav taws xob tawm - tiv thaiv kev sib tsoo.

Overload & Fault Protection: Tsis siv neeg lub zog poob, hydraulic system to, los yog overspeed (kuaj los ntawm sensors), ua raws li qhov kawg kev nyab xeeb thaiv kom tsis txhob muaj cov khoom puas tsuaj los yog xwm txheej.

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2. Txoj Cai Ua Haujlwm

SBD-A-1600 × 30IRL ua haujlwm ntawm aua tsis tiav- txoj hauv kev nyab xeeb (caij nplooj ntoos hlav- koom nrog, hydraulic- tso tawm), xyuas kom muaj peev xwm braking txawm tias qhov kev ua haujlwm tsis ua haujlwm. Nws lub voj voog ua haujlwm suav nrog peb lub xeev tseem ceeb:

2.1 1. Kev Sib Koom Tes Nres (Safety State)

Thaum lub tshuab ua haujlwm ruaj khov, thaum muaj xwm txheej ceev, lossis lub zog tawm, sab hauv siab - nro disc springs (60Si2MnA alloy steel) nthuav dav.

Cov springs thawb cov kev sib xyaw ua ke dual -sided calipers mus rau lub rotating brake disc, clamping lub disc ntawm siab -kev ua tau zoo ntawm kev sib txhuam.

Kev sib txhuam ntawm cov ntaub qhwv thiab disc ua rau lub zog ruaj khov (nominal: 160–200 kN·m, qauv- nyob ntawm), nres lub disc lossis tuav nws ruaj khov.

2.2 2. Nres Tso Tawm (Lub Xeev Ua Haujlwm)

Thaum lub tshuab yuav tsum tau khiav, lub kaw lus tswj muab hydraulic siab (12-20 MPa) rau cov hydraulic thooj voos kheej kheej ntawm lub calipers.

Hydraulic quab yuam overcomes lub disc caij nplooj ntoos hlav nro, rub lub calipers deb ntawm lub nres disc thiab tsim ib tug 0.3-0.8 hli clearance.

Lub brake disc tig ywj siab nrog lub tshuab ua haujlwm, ua kom muaj kev ua haujlwm zoo (xws li hoisting, conveying).

2.3 3. Teb thaum muaj xwm ceev (Fault State)

Nyob rau hauv cov ntaub ntawv ntawm lub hwj chim poob, hydraulic to, los yog txawv txav ceev, lub actuation quab yuam dissipates instantly.

Disc springs nthuav nyob rau hauv tsawg dua los yog sib npaug li 0.3 vib nas this, tsav lub calipers kom clamp lub disc - tsim lub ncov braking torque kom nres lub tshuab tam sim ntawd.

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3. Core Structure & Cov Khoom Tseem Ceeb

SBD-A-1600 × 30IRL nta lub zog, kev sib koom ua ke nrog plaub qhov tseem ceeb subsystems, ua kom zoo rau kev ua haujlwm ntev thiab kev saib xyuas yooj yim:

3.1 1. Integrated Caliper & Actuation Unit (Core Assembly)

Dual -Sided Calipers: Cam khwb cia hlau (QT500-7) calipers nrog integrated hydraulic thooj voos kheej kheej (4-6 lub tog raj kheej rau ib lub nres), txo cov kav dej sab nraud thiab kev txaus ntshai.

High -Kev Ua Haujlwm Sib Nqus Cov Ntaub Ntawv: Ceramic-cov khoom siv hlau sib xyaw nrog kev sib txhuam coefficient (μ Ntau dua lossis sib npaug li 0.42) thiab ua haujlwm kub txog 550℃. Pads yog bolted rau kev hloov ceev (tsawg dua los yog sib npaug li 20 feeb ib teev).

Automatic Wear Adjuster: Tus neeg kho tshuab hloov kho uas them nyiaj rau lub ncoo hnav (txog 12 hli), tswj kev nres nres tsis tu ncua yam tsis muaj phau ntawv calibration.

3.2 2. Disc Spring Mechanism (Safety Core)

Disc Spring Stack: Siab -lub zog 60Si2MnA disc springs teem nyob rau hauv parallel kom ruaj khov clamping quab yuam (60-100 kN tag nrho). Cov pawg yog hloov tau ua ib chav tsev rau kev saib xyuas yooj yim.

Caij nplooj ntoos hlav Guide Tsho: Lub tes tsho steel uas ua kom lub caij nplooj ntoos hlav nthuav dav / sib cog lus, tsis txhob cuam tshuam thiab ua kom muaj kev sib koom tes zoo.

3.3 3. Kev Nyab Xeeb & Kev Ntsuas Qhov Ntsuas (Control Core)

Limit Switches: Ob txoj haujlwm sensors (ib qho rau "tag nrho koom nrog," ib qho rau "tso tawm tag nrho") uas xa cov teeb liab mus rau lub tshuab PLC. Qhov no 实现 interlock tswj (tsuas yog lub tshuab pib thaum nres tawm).

Hnav Sensors: Optional inductive sensors uas ntes cov ncoo hnav (tsawg dua lossis sib npaug li 3 hli seem) thiab ua rau muaj kev ceeb toom txog kev saib xyuas, txo qis kev poob qis.

Siab Sensors: Saib xyuas hydraulic system siab, ua rau muaj kev kub ntxhov yog tias lub siab poob qis dua qhov chaw nyab xeeb.

3.4 4. Mounting & Protection Cheebtsam (Durability Core)

Adjustable Mounting Brackets: Steel brackets nrog ± 8 hli kab rov tav / ntsug hloov, yooj yim sib dhos nrog lub nres disc thaum lub sij hawm installation.

Environmental Protection Npog: IP65- ntsuas steel npog uas tiv thaiv cov khoom sab hauv los ntawm cov plua plav, dej txaws, thiab cov khoom siv hluav taws xob-tsim rau sab nraum zoov (chaw nres nkoj) thiab sab hauv tsev (steel mills) siv.

Anti-Corrosion Txheej: Epoxy resin txheej (80-100 μm) ntawm calipers thiab brackets, tiv thaiv kuv cov dej, ntsev tsuag, thiab hmoov av.

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4. Cov yam ntxwv tseem ceeb & qhov zoo

SBD-A-1600 × 30IRL sawv tawm rau nws txoj kev nyab xeeb, kev sib koom ua ke, thiab kev yoog raws, nrog cov txiaj ntsig tseem ceeb:

4.1 1. Fail-Kev ntseeg ruaj ntseg

Caij nplooj ntoos hlav-kev tsim qauv ua kom tsis siv neeg nres hauv lub zog / hydraulic tsis ua haujlwm, tshem tawm cov kev pheej hmoo ntawm kev khiav tawm ntawm lub tshuab- tseem ceeb rau mine hoists thiab cranes.

4.2 2. Integrated Design & Tsawg Leakage

Integrated caliper thiab hydraulic thooj voos kheej kheej txo cov kav dej sab nraud los ntawm 70%, txo cov roj to thiab txhim kho kev ruaj ntseg hauv cov cheeb tsam hnyav.

4.3 3. Kev nres nres ruaj khov

Loj nres disc (1600 mm txoj kab uas hla) thiab dual -sided clamping xyuas kom meej txawm tias quab yuam faib, tsis txhob disc warping thiab tswj kom zoo ib yam torque (± 3% ntawm nominal tus nqi).

4.4 4. Hnyav- Ib puag ncig Adaptability

Ua haujlwm hauv qhov kub ntawm -25℃txog 110℃thiab tiv taus plua plav, av noo (tsawg dua lossis sib npaug li 95%), thiab tshuaj tsuag ntsev.

IP65 tiv thaiv thiab tiv thaiv- txheej txheej corrosion ua kom ntseeg tau qhov kev ua tau zoo hauv cov mines, chaw nres nkoj, thiab steel mills.

4.5 5. Kev tu yooj yim & Lub neej ua haujlwm ntev

Hloov cov khoom siv modular (pads, caij nplooj ntoos hlav stacks) txo cov sij hawm tu thiab nqi.

Kev txhuam txhuam muaj lub neej ua haujlwm siab dua lossis sib npaug li 15,000 teev ua haujlwm; disc springs thiab seals kav ntev dua los yog sib npaug li 8 xyoo nyob rau hauv ib txwm ua haujlwm.

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5. Cov ntawv thov ib txwm

SBD-A-1600 × 30IRL yog lub hom phiaj- ua rau hnyav- lub luag haujlwm, kev nyab xeeb-tseem ceeb hauv kev lag luam:

Kev lag luam mining: Thaum muaj xwm ceev nres rau kuv cov hoists (hauv av / saum toj no - hauv av) thiab ntev - txoj siv sia nyob deb - tiv taus cov plua plav, qhov chaw ntub dej.

Chaw nres nkoj Machinery: Kev nyab xeeb nres rau kev tsheb ciav hlau -mounted gantry cranes (RMGs) thiab thawv hoists- muab kev ruaj ntseg nres rau cov thawv hnyav (20-60 tons).

Kev lag luam metallurgical: Nres rau steel zeb dov zeb tsav thiab ladle hloov tsheb - tiv taus qhov kub thiab txias thiab xyuas kom meej qhov chaw.

Hnyav-Cov Khoom Siv Hluav Taws Xob: Kev nyab xeeb nres rau cov khoom siv thauj khoom loj (cement, limestone) hauv cov chaw tsim hluav taws xob thiab cov chaw txua txiag zeb - nres sai sai thaum muaj kev thaiv.

 

Cim npe nrov: sbd-a-1600 * 30irl kev nyab xeeb nres, Tuam Tshoj, tuam ntxhab, cov chaw muag khoom, lub Hoobkas, kho