YWZ4-A Series Nruas Nruas YWZ4-160/18A

 

 

1. Qauv txhais lus & Core Function

YWZ4-160/18A tus qauv code ncaj qha qhia txog nws txoj kev tsim qauv, cov khoom sib txuam, thiab kev ua tau zoo, ua kom muaj kev sib koom ua ke sai:

Qauv Segment	Lub ntsiab lus
YWS 4-A	Txhim kho 4th-Tsim Nruas Nres Series ("A"=optimized qauv rau rigidity/corrosion resistance)
160	Nruas nruas txoj kab uas hla: 160 mm (nruab nrab-sized nruas rau lub teeb-rau- nruab nrab loads)
18A	Matched electro-hydraulic thruster: ED18/6 qauv ("A"=nplooj siab rau YWZ4-A series compatibility)

Nws cov haujlwm tseem ceeb tsom mus rau kev nyab xeeb thiab kev tswj hwm rau nruab nrab - lub luag haujlwm tshuab, ua raws li kev xav tau ntawm kev lag luam braking:

Routine Braking: Smoothly decelerates los yog nres machinery thaum lub sij hawm ib txwm ua hauj lwm, hloov mus rau intermittent (S3-60%) los yog luv luv lub sij hawm mus ua hauj lwm mus tas li.

Kev Ceev Xwm Ceev: Ua kom nrawm nrawm ntawm lub zog poob, thruster tsis ua haujlwm, lossis dhau nrawm (Ntau dua lossis sib npaug li 110% ntawm qhov ntsuas nrawm) txhawm rau tiv thaiv cov tshuab khiav tawm thiab tsis txhob cuam tshuam cov khoom lossis cov khoom puas.

Static Load Holding: Kev ruaj ntseg loads (piv txwv li, nqa cov khoom, cov khoom siv conveyor) thaum lub sij hawm poob, kev tu, lossis hluav taws xob tawm, kom tsis txhob muaj kev sib tsoo ntawm lub tshuab tshuab.

2. Txoj Cai Ua Haujlwm

YWZ4-160/18A ua haujlwm ntawm aua tsis tiav- txoj hauv kev nyab xeeb (lub caij nplooj ntoos hlav quab yuam rau braking, electro- hydraulic thrust rau tso tawm), kom ntseeg tau tias muaj kev nyab xeeb txawm tias lub kaw lus ua haujlwm tsis zoo. Nws lub voj voog ua haujlwm muaj peb lub xeev tseem ceeb:

2.1 Kev Sib Koom Tes Nres (Safety State)

Thaum lub tshuab ua haujlwm ruaj khov, nyob rau hauv hom xwm txheej ceev, lossis lub zog tawm, sab hauv siab - nro compression springs (65Mn steel) nthuav tawm sab nraud.

Lub caij nplooj ntoos hlav quab yuam thawb ob lub arc-zoo li tus brake khau kom viav vias tawm sab nraud, nias cov ntaub txhuam txhuam (nrog rau cov khau) nruj nreem rau sab hauv phab ntsa ntawm lub nruas nres.

Kev sib txhuam ntawm cov ntaub qhwv thiab lub nruas ua rau lub zog ruaj khov (180–280 N·m), uas tiv thaiv lub nruas kev sib hloov thiab thaum kawg nres lub tshuab txuas txuas - lossis tuav nws hauv qhov chaw nres tsheb.

2.2 Nres Tso Tawm (Lub Xeev Ua Haujlwm)

Thaum lub tshuab xav tau pib, qhov sib tw ED18/6 electro-hydraulic thruster tau qhib. Lub thruster hloov hluav taws xob hluav taws xob mus rau hauv linear hydraulic thrust (180 N).

Qhov no thrust rub lub integrated lever mechanism, compressing lub internal springs thiab retracting lub nres khau rau sab hauv. Qhov kev tshem tawm 0.3-0.6 hli yog tsim los ntawm kev sib txhuam cov ntaub qhwv thiab lub nruas.

Lub nruas nres ces tig ywj siab nrog cov neeg kho tshuab ncej, tso cai rau lub tshuab ua haujlwm ib txwm (xws li, kev txav txav, nqa nqa).

2.3 Kev Teb Thaum Muaj Xwm Ceev (Fault State)

Nyob rau hauv qhov xwm txheej ntawm lub hwj chim poob, thruster roj to, los yog thaum muaj xwm ceev shutdown signals, lub thruster lub thrust dissipates instantly.

Lub compressed springs rebound nyob rau hauv tsawg tshaj li los yog sib npaug li 0.4 vib nas this, tsav lub brake khau re-clamp lub nruas- koom lub nres ceev ceev kom nres lub tshuab thiab tshem tawm kev nyab xeeb kev nyab xeeb.

3. Core Structure & Cov Khoom Tseem Ceeb

Lub YWZ4-160/18A nta ib qho kev tsim qauv zoo tshaj plaws nrog plaub qhov tseem ceeb subsystems, ntsuas qhov ntev, kev tswj xyuas, thiab kev ua haujlwm:

3.1 Nres Nruas Nruas & Nkawm Khau Sib Nqus (Friction Core)

Nres Nruas: 160 mm inch, ua los ntawm HT250 grey cam khwb cia hlau (siab zog dua HT200) nrog quenched puab nto (hardness HB 200-240). Qhov no ua kom qhov hnav tsis kam thiab kub dissipation, tsis txhob thermal deformation thaum lub sij hawm siab - zaus braking. Nws yog mounted rau ntawm tus neeg kho tshuab ncej ntawm ib tug keyway thiab xauv txiv ntseej.

Nres Khau: Ob lub arc -zoo li Q235 steel khau (thickness: 8-10 mm) nrog cov npoo ntxiv los tiv thaiv deformation nyob rau hauv lub caij nplooj ntoos hlav quab yuam. Txhua nkawm khau yog lined nrog ib tug resin -ceramic composite txhuam txhuam (thickness: 12 mm), uas tuaj yeem ntsia tau ntawm riveting lossis ntxig (ob txoj kev xaiv rau cov neeg siv yooj yim).

Khau Khau: Lub pob khawm hlau cam khwb cia nrog hnav- cov khoom siv dag zog tiv taus, ua kom lub viav vias du ntawm nkawm khau thaum sib koom / tso tawm thiab txo qis kev sib txhuam- ntxias hnav.

3.2 Actuation & Spring Mechanism (Power Core)

Matched ED18/6 Electro{2}}Hydraulic Thruster: Muab 180 N ntawm linear thrust kom tso tus nres. Nws koom ua ke peb -theem AC lub cev muaj zog (380V / 50Hz, lub zog: 0.12 kW), lub twj tso kua mis centrifugal, thiab lub tog raj kheej kaw. Lub thruster's "A-hom" kev hloov kho kom ntseeg tau tias muaj kev sib raug zoo nrog YWZ4-A series 'lever layout.

Compression Springs: Ob lub siab -lub zog 65Mn steel springs (inch: 12–15 mm) teem symmetrically los muab kev sib tsoo quab yuam (3.5–5.0 kN). Lub hexagonal adjustment txiv ntseej ntawm lub caij nplooj ntoos hlav lub rooj tso cai zoo -tuning ntawm lub caij nplooj ntoos hlav preload los kho braking torque.

Reinforced Lever Mechanism2 steel levers (khoom siv: 45 # steel, thickness: 6 mm) nrog welded reinforcing tav, kom tsis txhob deformation nyob rau hauv lub thruster lub thrust. The lever pivot uses a sealed bearing to reduce friction and extend service life.

3.3 Kev Nyab Xeeb & Tswj Cheeb Tsam (Control Core)

Dual Limit Switches: Standard - nruab qhov chaw sensors (ib qho rau "tag nrho koom nrog," ib qho rau "tso tawm") nrog IP65 tiv thaiv. Lawv xa cov teeb liab digital mus rau lub tshuab PLC, ua kom muaj kev cuam tshuam kev sib tshuam - kom lub tshuab tseem ceeb tuaj yeem pib thaum lub nres nres, thiab nres tam sim yog tias lub nres nres tsis ua haujlwm.

Pad Wear Indicator: Ib qho kev xaiv inductive sensor ntsia rau ntawm cov khau txhawb nqa. Nws ua rau lub tswb nrov thaum qhov kev sib txhuam pad thickness txo qis dua los yog sib npaug li 3 hli, ceeb toom cov neeg ua haujlwm saib xyuas kom hloov cov ntaub qhwv lub sijhawm.

Phau Ntawv Tso Tawm Lever: Ib tug neeg kho tshuab lever mounted ntawm lub thruster lub tog raj kheej. Nws tso cai rau phau ntawv retraction ntawm tus pas nrig thruster thaum lub zog poob, ua kom muaj kev saib xyuas lossis teeb tsa thaum muaj xwm txheej ceev ntawm lub tshuab.

3.4 Mounting & Tiv thaiv Cheebtsam (Nruam Core)

Adjustable Mounting BaseLub hauv paus steel (khoom siv: Q235) nrog elongated slots (ntev: 20 hli) rau ± 8 hli kab rov tav / ntsug hloov. Qhov no ua kom yooj yim rau kev sib dhos nrog lub nruas nres thaum lub sijhawm ntawm - qhov chaw teeb tsa, txawm tias muaj qhov sib txawv me me hauv txoj haujlwm ntawm lub tshuab tshuab.

Environmental Protection Npog: Ib daim ntawv hlau npog (thickness: 1.5 mm) nrog IP55 tiv thaiv, tiv thaiv cov khoom siv sab hauv (khau, springs, levers) los ntawm plua plav, dej txaws, thiab cov khib nyiab me me. Rau qhov chaw sab nraum zoov lossis corrosive ib puag ncig, xaiv epoxy-coated "anti-corrosion cover" muaj.

Anti-Xeb Txheej: Tag nrho cov khoom siv hlau sab nraud (hauv paus, levers, npog) yog coated nrog ob txheej ntawm epoxy resin (tag nrho cov tuab: 80-100 μm), tiv thaiv xeb hauv qhov chaw ntub dej (cov txheeb ze cov av noo tsawg dua los yog sib npaug li 90%) thiab txuas ntxiv lub nres lub neej kev pab cuam.

4. Cov yam ntxwv tseem ceeb & qhov zoo

YWZ4-160/18A sawv tawm ntawm lub luag haujlwm nruab nrab ntawm lub nruas nres rau nws qhov kev ua tau zoo, kev nyab xeeb, thiab kev hloov pauv, nrog cov txiaj ntsig tseem ceeb:

4.1 Txhim kho cov qauv Rigidity (A-Series Advantage)

Piv nrog rau tus qauv YWZ4 series, "A- hom" optimized qauv (txheej zog levers, thicker khau daim hlau, thiab nruj pob khawm) txo deformation nyob rau hauv siab torque los ntawm 30%, kom ntseeg tau ruaj khov braking torque (± 2% ntawm nominal tus nqi) txawm tias tom qab ntev - siv.

4.2 Fail-Kev ntseeg ruaj ntseg

Lub caij nplooj ntoos hlav-kev tsim qauv tshem tawm qhov kev pheej hmoo ntawm cov tshuab khiav tawm los ntawm lub zog poob lossis lub zog thruster tsis ua haujlwm- tseem ceeb rau kev nqa thiab nqa cov cuab yeej uas muaj xwm txheej kev nyab xeeb tuaj yeem ua rau cov khoom puas tsuaj lossis cov neeg ua haujlwm raug mob.

4.3 Yooj Yim Kho & Ntev Pad Lub Neej

Kev sib txhuam pads txhawb nqa ob qho tib si riveted thiab inserted installation: inserted pads tuaj yeem hloov tau tsawg dua lossis sib npaug li 15 feeb yam tsis muaj kev cuam tshuam lub cev nres, thaum riveted pads muab lub zog sib txuas ntau dua rau siab - zaus braking scenarios.

Resin-ceramic composite pads muaj qhov hnav qis (tsawg dua lossis sib npaug li 0.1 hli rau 1000 teev ua haujlwm) thiab lub neej kev pab cuam ntau dua lossis sib npaug rau 12,000 teev ua haujlwm-50% ntev dua li cov khoom siv niaj hnub.

4.4 Wide Environmental Adaptability

Ua haujlwm nyob rau hauv qhov kub ntawm -20℃rau +50 degree, sib xws nrog feem ntau cov chaw ua haujlwm sab hauv tsev thiab me me sab nraum zoov.

Kev tiv thaiv IP55 (tus qauv) thiab xaiv los tiv thaiv- txheej txheej tiv thaiv kom siv tau hauv cov plua plav teeb (xws li, cov chaw ua haujlwm cement) lossis cov chaw ntub dej (xws li cov chaw xa khoom hauv hiav txwv).

4.5 Kev Ua Raws Cai & Kev Ua Tau Zoo

Ua raws li GB / T 18839 (Suav tus qauv rau kev lag luam brakes) thiab JB / T 6406-2006 (cov txheej txheem tsim nyog rau electro-hydraulic nruas brakes), ua kom muaj kev sib raug zoo nrog cov khoom siv hauv tsev thiab thoob ntiaj teb.

Lub ED18/6 thruster yog tus qauv thoob ntiaj teb, hloov tau yooj yim thiab txo tus nqi txij nkawm (tsis xav tau cov khoom siv kev cai).

5. Cov ntawv thov ib txwm

YWZ4-160/18A yog dav siv nyob rau hauv nruab nrab-duty muaj xwm txheej uas yuav tsum tau txhim khu kev qha braking thiab kev ruaj ntseg tswj:

5.1 Lub Teeb Lifting & Hoisting Khoom

Me Cranes: Jib cranes (tsawg dua los yog sib npaug li 10 tons) thiab mini gantry cranes hauv kev cob qhia, warehouses, thiab cov chaw tsim kho- muab kev ruaj khov thaum lub sij hawm thauj khoom nqa thiab tuav, xyuas kom meej qhov chaw ntawm cov khoom.

Hluav taws xob Winches: Qhov nruab nrab winches (1–5 tons) rau nqa cov tshuab me me, cov khoom siv hauv tsev, lossis cov khoom thauj khoom thauj khoom- tiv thaiv kev poob qis thaum kaw.

5.2 Kev Thauj Khoom & Khoom Siv Ua Haujlwm

Lub teeb siv Conveyors: Siv conveyors (bandwidth 500–800 mm) nyob rau hauv cov khoom noj khoom haus, electronics factories, thiab cement mixing stations -tshwj xeeb tshaj yog inclined conveyors (tsawg dua los yog sib npaug li 20 degree), qhov twg tus nres tiv thaiv cov khoom backflow thaum nres.

Cov menyuam Conveyors: Heavy-cov menyuam lub luag haujlwm conveyors rau cov ntoo pallets lossis cov thawv hlau hauv cov chaw logistics-ua kom muaj kev tswj xyuas segmental ntawm conveyor pib / nres kom tsis txhob muaj cov khoom sib dhos.

5.3 General Industrial Machinery

Me Gearboxes & Pumps: Cov cuab yeej pab txhawb rau cov tshuab textile, tshuab luam ntawv, thiab cov twj siv dej kho dej - muab kev nres ceev kom nres cov khoom siv nyob rau lub sijhawm xav tau thiab zam cov txheej txheem yuam kev.

Metallurgical Auxiliary Khoom: Me me- nplai ore crushers thiab hmoov sib tov hauv cov tsis yog -ferrous hlau mines- tiv taus cov plua plav teeb thiab ua kom muaj kev nyab xeeb thaum lub sijhawm tu.

5.4 Daim ntawv thov ib puag ncig tshwj xeeb (xaiv tau)

Explosive Environments: Optional explosion-cov qauv pov thawj (Exd IIB T4 Ga) rau cov chaw ua haujlwm tshuaj lom neeg lossis thaj chaw mining teeb nrog cov pa taws kub hnyiab tau- siv tawg- pov thawj thrusters thiab cov khoom siv hluav taws xob kaw kom tshem tawm qhov phom sij txaus ntshai.

Sab nraum zoov Wet Environments: Kev xaiv los tiv thaiv- qauv corrosion (nrog 304 stainless hlau fasteners thiab EPDM cov ntsaws ruaj ruaj) rau cov ntug dej hiav txwv logistics yards lossis chaw cia sab nraum zoov- tiv thaiv ntsev tsuag thiab nag yaig.

 

 

 

 

Cim npe nrov: ywz4-a series nruas nres ywz4-160/18a, Tuam Tshoj, manufacturers, lwm tus neeg, Hoobkas, customized